InSource is Your Trusted Wire Harness Assembly Manufacturer
Flexible supplier of Wire Harness Assemblies built consistently to your specs
Collaboration helps us to understand your needs and find ways to meet them.
As a leading wire harness assembly manufacturer, ask about our wide range of capabilities to improve product life & performance.
Wire Harness Assembly Overview
Our cable and wire harnesses are designed and built to be reliable. DC voltage range, rugged, mobile weatherized.
Wire Types
We stock many colors and sizes of GXL, GPT, MTW and others.
Cutting, Marking, Stripping, and Automatic Termination
InSource has 9 wire processing lines. 6 Artos machines cut, mark, strip and terminate all in one easy operation. We can mark on all colors of wire.
Terminals
AMP/Tyco, Deutsch, Molex, Panduit are in stock with many other options available in short notice.
Ultrasonic splicing
Our 7 Stapla machines splice and heat shrink wire connections to eliminate multiple wires going into a single terminal, butt connections, and simplify ground wires.
Braiding & Looming
Corrugated split loom, braided sleeving or nylon yarn braided over the wire for abrasion resistance. We have embraced automation in braiding with JobFlow. Many of our Cobra, NEB, and Wardwell braiders have been upgraded with the BraiderBot system.
Laser marking
We can laser etch on plastics and metal for permanent marking eliminating the need for labels.
Quality
Our wire harnesses are tested for polarity, continuity, and resistance on our Dynalab testing equipment. We check the crimp heights and perform pull tests to ensure quality.
Connector Weatherization
We can help you find the best custom solution to protect connectors from nature’s elements. We inject many types and sizes of PVC onto standard connectors for strain relief and water proofing. See table below for available options.
We also have 2 part epoxy potting machines to pot your box. Different cure times and materials are available for your needs.
Battery/Power Cables
Types include SGT, SXT, SGX, and welding cable. Many different standard cable sizes and connectors are “stock” and many more are available. Our engineers can also customize for your application.
Over mold options available. Contact InSource for more details.
| Connector size | Mfg Part # | Mold orientation | Mold look | 100% Sealed? |
|---|---|---|---|---|
| XT-2S | 93445-1X0X | 180 degrees | Sleek | No |
| XT-3S | AT06-3S-OMXXX | 180 degrees | Bulky | Yes |
| XT-4S | AT06-4S-OMXXX 93445-3X0X | 180 degrees 180 degrees | Bulky Sleek | Yes No |
| XT-4P | AT04-4P 93444-3X0X | 180 degrees 180 degrees | Bulky Sleek | Yes No |
| XT-6S | AT06-6S-OMXXX AT06-6S-725884 AT06-6S-725884 AT06-6S-725884 AT06-6S-725884 93445-4X0X 93445-4X0X | 180 degrees 180 degrees 90 degrees 90 degrees 90 degrees 180 degrees 90 degrees | Bulky Sleek Sleek Sleek Sleek Sleek Sleek | Yes No No No Yes No No |
| XT-6P | 93444-4X0X | 180 degrees | Sleek | No |
| XT-8S | 93445-5X0X 93445-5X0X | 180 degrees 180 degrees | Sleek Sleek | No No |
| XT-8P | 93445-5X0X | 180 degrees | Sleek | No |
| XT-12S | AT06-12S-725037 AT06-12SX-OMXXX AT06-12SX-OMXXX | 180 degrees 180 degrees 90 degrees | Sleek Bulky Bulky | No Yes Yes |
| XT-12P | AT04-12PX AT04-12PX AT04-12PX-PMXX AT04-12PX-PMXX | 180 degrees 90 degrees 180 degrees 90 degrees | Bulky Bulky Bulky Bulky | Yes Yes Yes Yes |
| XTM-6P | DTM04-6P | 180 degrees | Bulky | Yes |
| XTP-2S | ATP06-2S | 180 degrees | Bulky | Yes |
| XTP-2P | ATP04-2P-PMXX | 180 degrees | Bulky | Yes |
| HD10 | HD10-9-1939P AHD10-9-1939P | 180 degrees 180 degrees | Medium Medium | Yes Yes |
| HD16 | HD16-9-1939S AHD16-9-1939S | 180 degrees 180 degrees | Medium Medium | Yes Yes |
| XHDPX6-18 | HDP26-18-XXSX AHDP06-18-XXSX AHDP06-18-XXSX | 180 degrees 180 degrees 180 degrees | Medium Medium Bulky | Yes Yes Yes |
| XHDPX4-18 | HDP24-18-XXPX AHDP04-18-XXPX AHDP06-14-XXPX | 180 degrees 180 degrees 180 degrees | Medium Medium Bulky | Yes Yes Yes |
| HD36-24 | HD36-24-XXSX HD36-24-XXSX | 180 degrees 90 degrees | Bulky Bulky | Yes Yes |
| Amp CPC 4 Plug | 206060-1 | 180 degrees | Medium | Yes |
| Amp CPC 4 Rcpt | 206153-1 | 180 degrees | Medium | Yes |
| Amp CPC 4 Rvs Plug | 206429-1 | 180 degrees | Medium | Yes |
| Amp CPC 4 Rvs Rcpt | 206430-2 | 180 degrees | Medium | Yes |
| Amp CPC 7 Plug | 211399-1 | 90 degrees | Medium | Yes |
| Amp CPC 9 Plug | 206708-1 | 180 degrees | Medium | Yes |
| Amp CPC 9 Rcpt | 206705-2 | 180 degrees | Medium | Yes |
| Amp CPC 14 Rvs Rcpt | 206043-3 | 180 degrees | Medium | Yes |
| Amp CPC 16 Plug | 206037-1 | 180 degrees | Medium | Yes |
| AMP CPC 3 Plug | 206037-2 | 180 degrees | Medium | Yes |
| AMP CPC 3 Rcpt | 206207-1 | 180 degrees | Medium | Yes |
| AMP CPC 3 Flanged Rcpt | 206036-2 | 180 degrees | Medium | Yes |
| AMP CPC 19 Plug | 211770-2 | 180 degrees | Medium | Yes |
| AMP CPC 19 Rcpt | 211771-1 | 180 degrees | Medium | Yes |
| AMP CPC 24 Plug | 206837-1 | 180 degrees | Medium | Yes |
| AMP CPC 24 Rcpt | 206838-2 | 180 degrees | Medium | Yes |
| AMP CPC 37 Plug | 206150-1 | 180 degrees | Medium | Yes |
| AMP CPC 37 Rcpt | 206151-1 | 180 degrees | Medium | Yes |
A supply chain that is consistent is easier to manage and can be counted upon to deliver. Whether simple cables or complex wiring assemblies, InSource has the equipment, process, and expertise to make it your way…every time!
We invest in comprehensive testing to assure that appearance, crimp, and continuity standards are met for maximum product endurance. Our engineering staff will support your design for optimal product performance and make suggestions to improve product life with the goal to make the product better and bring costs down.
Consistent means on time and built right! Do you need timely Wire Harness Assembly you can count on?
If you would like to know more about upgrading your own braiding equipment. Visit JobFlow